塑膠模具規(guī)劃的發(fā)展還有一些要注意的事項
There are still some points to note in the development of plastic mold planning.
1.不要只重產品規(guī)劃,忽視塑膠模具制造。
1. don't just focus on product planning, but ignore plastic mold manufacturing.
有些用戶在開發(fā)產品或新產品試制時,往往初期只注重于產品研發(fā)與開發(fā),忽視與塑膠模具制造單位的交流。產品規(guī)劃方案開端斷定后,即提早與模具廠商觸摸有兩個好處:
Some users in the development of products or new product trial, often at the initial stage only focus on product development and development, ignoring the exchange with plastic mold manufacturers. After the product planning plan was concluded, there are two advantages to touch with the mold manufacturer earlier:
1可以確保規(guī)劃的產品有好的成形工藝,不會因零件難以加工而修正定型規(guī)劃。
1. It can ensure that the planned product has a good forming process, and the planned product will not be modified because the parts are difficult to process.
2.模具制造方可提早做規(guī)劃預備,防止匆忙中考慮不周,影響工期。
2. the mold manufacturer can prepare for the planning ahead of time, so as to prevent the hasty consideration and affect the construction period.
3.制造高質量塑膠模具,只有供需雙方緊密配合,才能終究降低本錢,縮短周期。
3. Manufacturing high-quality plastic molds, only the supply and demand sides closely cooperate, can ultimately reduce costs and shorten the cycle.
2.不要只看,要從質量.周期.服務考慮。
2. don't just look at the price. Consider quality, cycle and service.
1.模具品種許多,大致可分為十大類。依據(jù)零件資料.物理化學功能.機械強度.尺度精度.表面光潔度.運用壽命.經(jīng)濟性等不同要求,挑選不同類型的模具成形。
1. many varieties of moulds can be roughly divided into ten categories. According to the different requirements of parts information, physical and chemical functions, mechanical strength, dimensional accuracy, surface finish, service life, economy, etc., different types of die forming are selected.
2.精度要求高的模具需求運用高精度的數(shù)控機床加工,并且模具材質.成形工藝都有嚴格要求,還需運用CAD / CAE / CAM模具技能去規(guī)劃.剖析。
2. The mold with high precision needs to be processed by high precision NC machine tool, and the mold material and forming process are strictly required. The mold skill of CAD/CAE/CAM should be used to plan and analyze.
3.有些零件因為成型時有特殊要求,模具還需運用暖流道,氣輔成型,氮氣缸等的工藝。
3. Some parts have special requirements for molding, mold also need to use warm runner, gas-assisted molding, nitrogen cylinder and other advanced technology.
4.制造廠家應具有數(shù)控.電火花.線切割機床及數(shù)控仿型銑設備,高精度磨床,高精度三座標測量儀,計算機規(guī)劃及相關軟件等。
4. The manufacturer should have CNC, EDM, WEDM and NC copying milling equipment, high-precision grinder, high-precision three-coordinate measuring instrument, computer planning and related software.
5.一般大型沖壓模具如轎車復蓋件模具要考慮機床是否有壓邊組織,甚邊潤滑劑.多工位級進等。除沖壓噸位還要考慮沖次.送料裝置.機床及模具保護裝置。
5. Generally large stamping dies such as car cover dies should consider whether the machine tool has blank holder structure, or even edge lubricant, multi-station progressive, etc. Besides punching tonnage, we should also consider blanking, feeding device, machine tool and die protector.
6.上述模具的制造手法及工藝不是每個企業(yè)都具有和掌握的。在挑選協(xié)作廠家時必定要了解它的加工能力,不光看硬件設備,還要結合管理水平.加工經(jīng)歷以及技能力量。
6. the manufacturing technology and technology of the above mould are not possessed by every enterprise. When choosing a cooperating manufacturer, one must know its processing ability, not only the hardware, but also the management level, processing experience and skills.
7.對同一套模具,不同廠家報價有時有很大差距。你不應支付高于模具價值費用的一起,也不應該少于模具的本錢。模具廠家像你一樣,要在事務中取得合理的贏利。訂制一套報價低得多的模具會是費事的開端。用戶須從本身要求動身,衡量。
7. for the same set of moulds, quotations from different manufacturers sometimes have a big gap. You should not pay more than the cost of mold value, nor should it be less than the cost of the mold. Mold manufacturers, like you, have to make reasonable profits in business. Ordering a much lower price mold will be the beginning of trouble. Users must start from their own requirements and make a comprehensive measurement.
3.防止多頭協(xié)作,盡量塑膠模具制造和制品加工一條龍。
3., prevent long collaboration, try to make plastic mold manufacturing and product processing one after another.
1.有了合格的模具試件合格,紛歧定能出批量的合格產品。這主要與零件的加工機床選型.成形工藝成形溫度.成形時刻等及操作者的技能本質有聯(lián)系。
1., with qualified moulds, qualified products will be produced. This is mainly related to the selection of machine tools, forming temperature, forming time and the nature of the operator's skills.
2.有了好的模具,還要有好的成形加工,*好是一條龍協(xié)作,盡量防止多頭協(xié)作。假如條件不具有,就要挑選一方擔任,在訂合一起必定要寫清楚。
2. With a good mold, but also a good forming process, it is best to coordinate one-stop, try to prevent multi-cooperation. If the conditions do not exist, we must select a party to assume full responsibility.
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Jinan Liqiang Mould Co., Ltd., friends interested in Shandong Mould Manufacturers can pay attention to our http://www.sdlqmj.com, please look forward to more exciting content